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Novak Heavy Duty Radiator
for
1987-2001 XJ / MJ Jeeps

Radiator, KryoFlow HD, Jeep XJ & MJ 1987-2001 with GM Gen III engines. Aluminum, high-efficiency dual pass, crossflow, TP/BP

Novak's HD cross-flow radiator for 1987 - 2001 Jeep CJ's is made to be the most innovative on the Jeep aftermarket. Jeep engine swappers have the challenge of keeping more powerful engines cool within the confines of one of the smallest grill spaces in the automotive industry.

These radiators are fabricated in-house at Novak since 2012, where we have relentlessly pursued radiators which have:

Our radiators do not feature integrated transmission coolers, as we choose to focus the unit's entire cooling power on the engine. More on this, below.

For XJ and MJ models, the fan shroud is now permanently integrated into the radiator assembly. This means superior structural integrity, simplified installation, and optimized cooling. Because the shroud is not available separately, these radiators are sold as radiator-and-shroud assemblies. The electric fans can be ordered with the radiator as a complete kit, or on their own.

Engine Versions

Each radiator is built for a specific engine family, with the inlet and outlet placed to match. Select your engine in the dropdown above.

For Generation I-II Chevrolet Engines

GM Gen II V8

The classic Small Block Chevy version of our radiator features the 1-1/2" diameter top inlet on the driver's side and the lower 1-5/8" outlet on the passenger's side.

Need engine mounts for this swap?

For Generation III+ Chevrolet Engines

GM LS Vortec Engine

The LS version of our radiator features a 1-1/2" diameter top inlet on the passenger's side and the lower 1-3/8" outlet on the passenger's side.

Need engine mounts for this swap?

For Ford Small Block V8 & AMC V8 Engines

Ford V8

The Ford & AMC version of our radiator features a 1-1/2" diameter top inlet on the passenger's side and the lower 1-5/8" outlet on the driver's side.

Kit Contents

Coolant & Water Wetter

Your Novak radiator is aluminum, and the coolant needs to suit the radiator — not the cast-iron radiator your donor engine may have originally run behind. We recommend Zerex™ G05, a HOAT (Hybrid Organic Acid Technology) antifreeze that protects aluminum while staying safe on any iron or copper parts elsewhere in your cooling system. It comes premixed 50/50, so there’s no diluting a concentrate or guessing a ratio.

Red Line Water Wetter is a surfactant additive that reduces the surface tension of the coolant, letting it make better contact with the metal in your radiator and engine for improved heat transfer. It’s an inexpensive upgrade for a Jeep that works hard at low speed or off-road.

Both can be added to your radiator order with the dropdowns above, along with our polished stainless overflow tank.

More Details

Integrated Auto Transmission Coolers?

Because modern engines run a bit hotter than earlier engines and automatic transmissions prefer to be kept at cooler temperatures, we at Novak have decided to offer radiators without an integrated automatic transmission cooler option. These coolers are more effective run as separate units. This is a method that is confirmed by trends in the OEM automotive industry. See our preferred transmission cooler in Related Products, below.

1984-1986 Versions

These assemblies are designed to fit the 1987 to 2001 XJ / MJ models with engine conversions appropriate to the radiator selected. 1984 to 1986 XJ's feature a grill support assembly that is not will not work with this radiator (nor V8 engine conversions, for that matter) and will require that the installer fit the later style front structure and radiator support from a salvage Cherokee for this radiator and the conversion to succeed.

Eliminating the Remote Fill Bottle

For 1984 to 1996 Cherokees which currently feature the remote fill pressure bottle, this new radiator will convert you to the improved system that places the filler neck in the upper radiator hose. your engine bay will be less cluttered, simplified and there is less risk of engine damage due to air pockets inherent to the complexity and design flaws of the earlier systems. The elimination of this headache will be welcomed along with increased reliability of the Jeep's cooling system.

Integrated Shroud

Kit FX3400-X, fan assembly, triple 9” electric, maximum performance

Our latest XJ / MJ KryoFlow radiators now feature a fully integrated fan shroud. The shroud is welded directly to the radiator assembly during production, resulting in a rugged, compact unit, and it is built to carry our triple electric fans for excellent airflow and maximum cooling performance.

Because the shroud is permanently joined to the radiator, the radiator and shroud must be purchased together as a complete assembly. This change simplifies installation and increases long-term durability, especially in demanding off-road conditions.

Click here for our radiator fan shrouds.

Related Products


Kit FX3400-X, fan assembly, triple 9” electric, maximum performance
FX3400-X
Kit, Cooler, auxillary, transmission, 29,200 BTU, with fittings
K-OC-H7B-D
Auto transmission cooler
K-OC-H7B-N
Kit, automatic transmission cooler lines, braided stainless, 2 lines, 74” OAL ea, -6AN female thread fittings
TR-FLX
Tank, overflow, polished stainless, 3" x 10", includes cap and bracketry
OT6082
K-FR Fan Relay Kit
K-FR

Installation Requirements

Typical mechanics hand tools along with the appropriate hoses, clamps and coolant required with a normal radiator swap. After installing this upgrade radiator, we recommend that the installer should verify fan-to-radiator clearance and engine mount integrity before operating the Jeep.

Radiator Warranty Policy

Our radiators come with a 1-year / 100% warranty for defects in materials or workmanship, which is prorated and Novak will cover the cost as follows:

  • 1 year, 100%
  • 2 years, 75%
  • 3 years, 50%
  • 4 years, 25%

The above does not include incoming shipping of your radiator to Novak.

All prorated coverage above is measured from the original purchase date of the radiator, and a warranty replacement does not reset that date. If a replacement radiator is sent out 1.5 years after your original purchase and that replacement fails a year later, coverage is based on 2.5 years from the original purchase (75%) — not on the 1 year since the replacement (100%).

Coverage can be denied if it is determined that:

  • Abuse has occured; no radiator can withstand shoddy installation or debris striking the radiator
  • Electrolysis has occurred due to failure to ground the radiator to the frame
  • Overpressured. We do not recommend exceeding 16psi on the cap

Our overall warranty and other policies are found here. We strongly recommend you educate yourself about cooling and the related topics here before taking on this or any custom vehicle cooling project.

Also See